Global Smart Factory Solutions Expert

Solution Overview

The Smart Factory Solution is designed to provide comprehensive services from design to implementation for high-tech manufacturing companies, particularly in the semiconductor, electronics, and photovoltaic industries. This solution integrates advanced factory monitoring and control systems (FMCS), intelligent facility management, energy management, and equipment automation systems to comprehensively improve production and operational efficiency, reduce energy consumption, and optimize resource allocation. It also supports decision-making through big data and intelligent analytics, enabling full lifecycle management and continuous optimization. Through digital, intelligent, and refined management and control, this solution creates safe, sustainable, and efficient smart factories, offering customers lower operating costs, superior energy efficiency, and increased production reliability.

Product

Intelligent system integration

Energy saving optimization and management

Data-driven intelligent operation and maintenance and decision support

Specific content

We have strong technical capabilities in system integration and can integrate different types of plant monitoring systems, energy management systems, intelligent operation and maintenance systems, and production control systems onto a unified platform according to customer needs. Through systematic design, integration, and implementation, we can ensure efficient collaboration and seamless connection of each subsystem to maximize production efficiency and resource utilization.
- FMCS (Plant Monitoring System): By integrating production equipment, environmental protection systems, energy metering systems, security systems, etc., we can achieve intelligent monitoring of the entire plant facilities to ensure the efficient operation of equipment and energy.
- Intelligent operation and maintenance platform: It integrates equipment operation data and maintenance needs, and through big data analysis and predictive maintenance, it improves the health status of equipment and preventive maintenance efficiency, and reduces the risk of sudden failures.
- Intelligent Facility Management System (eFMS): Combining the concept of full life cycle management, it intelligently manages the operation, maintenance, and resource allocation of facilities to ensure efficient and stable operation of the system.

Our Energy Management System (EMS) comprehensively monitors and manages all energy sources throughout the plant, including electricity, water, gas, oil, and chemicals. Through precise data analysis and energy efficiency optimization, we achieved the following goals: 
- Energy-saving Optimization Control System: Leveraging 8,760 hours of annual simulation, we optimize and adjust equipment operating data and environmental parameters in real time to ensure maximum system energy efficiency. Energy consumption of key equipment, such as refrigeration stations, is significantly reduced through optimized selection and efficient operation.
- High-Efficiency Chiller Solution: Utilizing our independently developed 8,760-hour refrigeration station energy-saving optimization control system (MPCS), we maximize the cost-effectiveness (COP) of our customers, ensuring they always operate at optimal energy efficiency. In some cases, COP values can reach 7.0, significantly saving electricity. 
Our energy-saving optimization system has significantly reduced energy consumption for many clients in real-world cases, generating substantial energy savings.

Leveraging a digital management platform and intelligent tools (such as BIM design software, process simulation, and data analytics), this solution offers customers the following advantages:
- Data-driven decision-making: Through real-time monitoring and historical data analysis, customers are provided with detailed reports on facility operations, energy consumption, and equipment health, providing a scientific basis for senior management decision-making.
- Intelligent Operations and Optimization: An integrated intelligent inspection, maintenance, and asset management system enables the early prediction of equipment failures and maintenance issues, and provides immediate assistance to operations and maintenance personnel through a knowledge base and troubleshooting Q&A system.

Technical Parameters

Factory Management Monitoring System (FMCS)

Intelligent operation and maintenance platform

Function: Integrates multiple subsystems such as water, electricity, gasification, waste gas treatment, and production facility control to provide plant-wide data monitoring and equipment management.

Functions: Equipment health monitoring, maintenance records and analysis, and mobile inspection task allocation.

Technical parameters:
- Supports millions of point monitoring.
- The system supports TCP/IP, MODBUS, PROFIBUS, PROFINET, API, OPC and other protocols.
- Supports hot standby redundancy and disaster recovery.

Technical parameters:

- Supports automatic diagnosis of equipment status and predictive maintenance.

- Supports asset management, work order management, and inventory management.

Application Scenario

Pan-semiconductor industry:

High-tech engineering:

Industrial Park + Data Center:

Integrated circuits (storage RAM, CPU, GPU, MEMS, power management, LED, and other chip manufacturing)

Flat panel display

Photovoltaic cells (monocrystalline silicon, cells, assembly)

Semiconductor equipment, materials

Testing and packaging

Packaging substrates and PCBs

Lithium-ion batteries (cells, modules, PACK)

Positive and negative electrode materials for lithium batteries

Battery recycling and reuse

Data centers

Pharmaceutical and chemical industry

Intelligent warehousing and logistics

Food

Industrial Park

Data Center

Civil Building

Garden Landscape

Interior Decoration

Corporate Strength

1. Electronics industry consulting and design, key facility integration, component and complete equipment manufacturing (domestic substitution), digital software and database services, and operation and maintenance support services.

2. More than 120 professional engineers, the core team members have more than 15 years of experience in the industry, with rich experience in consulting design, key equipment manufacturing, and integrated implementation of intelligent systems for electronic industrial plants

 3. Strong industry performance, customer base and service experience, serving more than 100 customers and more than 500 service projects.

4. Comprehensive Industry Qualifications:
1) National Standard: Co-editor of the "Technical Standard for Integrated Automation Engineering of Electronic Industrial Plants"
2) Industry Standard: Chief Editor of the "Standard for Building Information Modeling of Electronic Engineering"
3) Industry Standard: Deputy Chief Editor of the "Standard for Intelligent Support Systems"
4) Co-editor of Energy-Saving Standards
5) Construction Qualifications: Level 1 Mechanical and Electrical Engineering Contracting
Level 2 Electronic and Intelligent Engineering Contracting
Level 2 Building Decoration and Renovation Contracting
GC2 Pressure Piping Installation and Modification
Production Safety License
National High-Tech Enterprise
Renowned Enterprise for Service Quality Excellence, AAA Credit Enterprise
Equipment SEMI S2/S8, EN Certifications
Quality, Environment, and Occupational Health Management System Certifications

5.Strong material supplier system and global partnership with Siemens solutions

6. A multi-operating model with offices around the world provides timely customer service.

Dual Headquarters: Suzhou and Shenzhen

Operations and Design Centers: Shanghai and Shenzhen

R&D and Manufacturing Centers: Suzhou and Dongguan

Domestic Branches: Chengdu, Xiamen, Beijing, and Wuhan

Current Overseas Branches: Penang (Malaysia), Bangkok (Thailand), Lipa (Philippines), and Munich (Germany)

Planned Overseas Branches: United States, Japan, and Dubai